
01/30/2025 Revolutionizing Aerospace Safety and Maintainability with Click-Loc Technology
Category:The aerospace industry demands innovation to meet its rigorous safety and maintenance requirements. As air travel continues to grow, so do the challenges faced by aircraft operators and maintainers. Moeller Aerospace’s Click-Loc self-locking technology offers a revolutionary solution, addressing these challenges of the aerospace industry while delivering unparalleled maintainability and efficiency.
The Growing Demand for Reliable Locking Mechanisms
Locking parts such as self-locking plugs, fittings, and fasteners are essential for maintaining the structural integrity of an aircraft engine. These components keep critical assemblies tightly secured, even when exposed to high stress, vibration, and fluctuating temperatures during flight. Without these parts, the loosening of engine components could lead to significant performance issues or catastrophic failures, jeopardizing passenger safety and operational efficiency.
Global air travel is on the rise, with projections indicating continued growth in 2025. According to the International Air Transport Association, global air passenger traffic is projected to reach 5.3 billion in 2025, a 6.7% rise compared to 2024. The global defense sector is also contributing to this demand, with countries increasing military budgets for various reasons. In 2023 alone, global defense expenditures surpassed $2.4 trillion, reflecting an industry-wide push over the last two years for more durable and cost-efficient aerospace solutions. This surge places unprecedented demands on aircraft fleets, highlighting the importance of robust, reliable, and easy-to-maintain components. Secondary locking mechanisms, such as those in plugs, fluid fittings, and fasteners, are critical in ensuring the safety and readiness of an aircraft.
As air travel increases, so too does the workload on aircraft maintainers, who face rising pressure to keep fleets ready for operation. Maintaining fleet readiness is more crucial than ever to meet the demands of global air traffic. Locking components like those provided by Click-Loc reduce the workload on maintenance teams by offering easy to install products that are reusable and eliminate the need for safety wire, making maintenance a breeze. The time-savings and reliability of Click-Loc directly supports the operational demands of modern aviation, streamlining maintenance and helping ensure that aircraft remain safe and operational without undue delays.
Challenges in Aircraft Maintenance and How Click-Loc Addresses Them
Aircraft maintenance requires components that can withstand harsh environments, operate reliably under extreme conditions, and reduce downtime during servicing. Traditional locking mechanisms, such as lockwire, can pose challenges including time-intensive installations and the risk of foreign object debris (FOD). Click-Loc technology addresses these challenges by offering:
- Ease of Use: The self-locking mechanism simplifies installation and maintenance, reducing labor hours and minimizing human error.
- Reusability: Click-Loc components can endure 100+ cycles while maintaining performance, ensuring cost savings and operational efficiency.
- Enhanced Safety: By eliminating the risk of FOD associated with lockwire, Click-Loc ensures greater safety and compliance with stringent aerospace standards.
- Reliable: The custom design of Click-Loc products have a self-locking feature that is always engaged.
Compared to their lockwire counterparts, Moeller Aerospace’s Click-Loc technology tackles these challenges head on. You can learn more about how Click-Loc technology takes it to the next level in our blog, Click-Loc vs. Lockwire.
Click-Loc Self-Locking Technology: A Solution by Moeller Aerospace
With zero reported failures in over 29 years, Moeller Aerospace’s Click-Loc provides a groundbreaking advancement in self-locking mechanisms. This patented system offers a 100% positive-locking feature, designed to resist loosening caused by stress, vibration, and extreme thermal cycling.
Click-Loc components are also reusable for 100+ cycles with no appreciable wear, significantly reducing life cycle costs and eliminating the risk of foreign object debris (FOD) associated with traditional safety wire. They provide over-torque resistance with no back off, maintaining secure fastening throughout operational cycles. Notably, these products can be customized and retrofitted, offering flexibility for both new and existing applications. The self-locking drop-in replacement plugs can also be used to replace or dual source an existing plug if the mating port is already designed.
Furthermore, Click-Loc meets ISO 9001 and ISO 14001 standards and is AS-9100 certified, demonstrating its compliance with strict aerospace industry requirements. Its proven success in critical aerospace platforms such as the Boeing 777, Lockheed F-22, and Rolls-Royce engines shows its versatility in meeting the industry’s most demanding requirements.
As the aviation industry evolves, the demand for innovative solutions that provide better safety, reliability, and efficiency will continue to grow. Click-Loc technology stands at the forefront of this evolution, providing the aerospace sector with solutions that not only meet but exceed industry expectations. By prioritizing ease of use, maintainability, and proven performance, Moeller Aerospace ensures that its solutions remain indispensable in the ever-changing world of aviation.
Explore how Moeller Aerospace’s Click-Loc technology can improve the reliability of your aerospace components. Visit the Click-Loc website today to learn more and contact our experts for customized solutions.
For a visual overview of Click-Loc self-locking technology, watch the following video:
Back to all Blog Posts